First off, Thank you to all of you for inspiring me to do something that I have been putting off. Now that it's done it was quite easy and I wish I'd done it long ago.
I'm writing this from memory as I preformed this project earlier. I wish I had taken pictures for everyone but it's really not that hard.
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1. Unplug the power going to the TV.
2. Remove all the screws holding the perfboard backing (brown portion on back of tv) (About 14 total screws. 8 black and 6 brass)
3. Remove the angled board just above the 3 circuit boards. This can be removed by simply sliding it out.
4. Remove the plastic cover located between the projector lenses and the circuit boards. (2 screws)
5. Remove all visible screws holding CENTER BOARD (about 12). NOTE: There are 3 screws holding a cross member on the back of the large heat sink in the middle of the board. You have to remove those before you can get to the 3 screws holding the heat sink. This LARGE heat sink is where your two ICS chips are located.
6. Remove the small (about 5) white ribbon connectors connecting the center board to the left and right boards. This are removed by forcibly popping them up. I used a pair of needle nose pliers on one end prying it up.
NOTE: For the following description, front means towards the front of the TV, and rear means towards the rear of the TV.
6. Remove all electrical connections from the CENTER BOARD (they just pull out by hand with a little wiggle) and remember which go where. (1 near the right/rear "closest to you", 2 near the left/front and 4 near the center/right front.
7. Using your thumbs, press the 2 small black clips near the front of the board and lift the board up with your fingers. It lifts very easily and if it doesn't, then you've missed a screw or two somewhere.
8. Hold the board upside down and gently wiggle the ICS chips individually. If you can see any movement of the pins on that ICS, then you need to re-solder those pins. (On my TV I soldered all pins on 1 ICS and didn't have to touch the other)
9. Replace all parts in reverse order.
10. Enjoy you new improved screen!
If you get really ambitious, this would be a great time to use a little windex on the Projector lenses and the mirror.
http/hundewanderer.com/2009/05/tv-repair-shepherd.html
PJ
I'm writing this from memory as I preformed this project earlier. I wish I had taken pictures for everyone but it's really not that hard.
== == == == ==
1. Unplug the power going to the TV.
2. Remove all the screws holding the perfboard backing (brown portion on back of tv) (About 14 total screws. 8 black and 6 brass)
3. Remove the angled board just above the 3 circuit boards. This can be removed by simply sliding it out.
4. Remove the plastic cover located between the projector lenses and the circuit boards. (2 screws)
5. Remove all visible screws holding CENTER BOARD (about 12). NOTE: There are 3 screws holding a cross member on the back of the large heat sink in the middle of the board. You have to remove those before you can get to the 3 screws holding the heat sink. This LARGE heat sink is where your two ICS chips are located.
6. Remove the small (about 5) white ribbon connectors connecting the center board to the left and right boards. This are removed by forcibly popping them up. I used a pair of needle nose pliers on one end prying it up.
NOTE: For the following description, front means towards the front of the TV, and rear means towards the rear of the TV.
6. Remove all electrical connections from the CENTER BOARD (they just pull out by hand with a little wiggle) and remember which go where. (1 near the right/rear "closest to you", 2 near the left/front and 4 near the center/right front.
7. Using your thumbs, press the 2 small black clips near the front of the board and lift the board up with your fingers. It lifts very easily and if it doesn't, then you've missed a screw or two somewhere.
8. Hold the board upside down and gently wiggle the ICS chips individually. If you can see any movement of the pins on that ICS, then you need to re-solder those pins. (On my TV I soldered all pins on 1 ICS and didn't have to touch the other)
9. Replace all parts in reverse order.
10. Enjoy you new improved screen!
If you get really ambitious, this would be a great time to use a little windex on the Projector lenses and the mirror.
http/hundewanderer.com/2009/05/tv-repair-shepherd.html
PJ